What are the application scope and services of AYANK FORGING fully hydraulic CNC hammers?

Application scope of AYANK FORGING C92KA series fully hydraulic CNC hammers:

The C92K series of CNC fully hydraulic die forging hammers (also known as program-controlled hammers) are among the most advanced die forging equipment in the world. The impact energy and forging process can be digitally controlled (with a deviation of ±1.5%), making them suitable for multi-variety, high-volume production of precision die forgings across various industries. They are particularly well-suited for precision forgings with thin walls, complex cavities, and high density, and serve as the core forging equipment for fully automated CNC precision die forging production lines.

Application Industries and Products of Fully Hydraulic CNC Die Forging Hammers:

Automotive manufacturing industry: Used for forging core automotive components such as connecting rods, gears, crankshafts, and universal joints.
• Aerospace industry: Used for forging high-density precision parts with complex shapes, such as engine blades, wheel hubs, and landing gear components.
• Tools and hardware industry: Used for forging wrenches, pliers, cutting tools, hand tools, and more.
• Construction machinery industry: Used for forging hydraulic pipe fittings, pin shafts, gear teeth blocks, and other components.
• Motorcycle industry: Used for forging precision forgings related to motorcycles.
• Medical device industry: Used for forging various types of medical precision forgings.
Other fields: Precision die forgings for agricultural machinery parts, valves, daily hardware, architectural hardware, power fittings, lifting appliances and slings, coal mining machinery, ships, railways, and other industries.
Special forging applications: High-precision complex forging manufacturing
Particularly suitable for multi-variety, high-volume precision forging production lines, as well as for irregular parts with thin walls, difficult-to-fill mold cavities, thin ribs, and forgings with strict tolerance requirements. It is also well-suited for producing high-density, high-precision, complex precision forgings in the aerospace industry.

item	unit.	C92KA-16	C92KA-25	C92KA-31.5	C92KA-40	C92KA-50	C92KA-63	C92KA-80	C92KA-100	C92K-125	C92K-160	C92K-200	C92K-250	C92K-320	C92K-400	C92K-450	C92KA-500	C92KA-625
Strike energy	kJ	16	25	31.5	40	50	63	80	100	125	160	200	250	320	400	450	500	625
Hammer mass	kg	1080	1700	2100	2700	3400	4350	5650	6900	8500	10000	12000	12800	14000	20000	22000	24000	28500
Rail spacing	mm	520	608	664	700	766	800	850	850	1000	1040	1000	1000	1000	1200	1200	1200	1300
Maximum strike frequency	min-1	90	90	85	85	85	80	75	75	70	55	55	50	45	40	40	40	33
stroke	mm	480-640	495-685	500-700	500-710	510-740	520-760	560-810	600-850	700-950	800-1000	900-1100	950-1150	950-1150	1100-1300	1150-1350	1150-1350	1150-1350
Main motor power	kW	37	55	55	90	55×2	55×2	90×2	90×2	110×2	90×3	90×4	90×4	110×4	110×6	110×6	110×6	110×6

Services Provided by AYANK FORGING Fully Hydraulic CNC Hammers:

On-site Planning and Design:​ Responsible for on-site layout planning, foundation drawing design for each section, and technical clarification to ensure equipment installation is compatible with the workshop environment.
Installation and Commissioning of CNC Hammers:​ Responsible for on-site equipment installation and commissioning, ensuring the equipment meets preset performance standards and is ready for smooth production.
Training Services:​ Free training for user operators and maintenance personnel, covering core aspects such as equipment operation, maintenance, and troubleshooting.
Spare Parts Supply:​ Provision of spare parts and wear parts with price discounts, ensuring timely supply to minimize downtime.
Lifetime Technical Guidance:​ Lifetime free technical support, providing timely solutions to various technical issues during production and operation.
Comprehensive Technical Documentation Support​
Preliminary Documentation (within 15 days after contract生效):​ Provision of general drawings of the CNC hammer, equipment foundation drawings, layout plans, water and power consumption data, interface locations, pipe diameters, etc., for factory design by the design institute.
Core Technical Documentation:​ Provision of CNC hammer drawings (general assembly drawings and main component drawings), hydraulic schematic diagrams, electrical schematic diagrams, electrical interconnection diagrams, lubrication schematic diagrams, operation manuals, software and programs, installation guides, and user manuals, certificates, and manufacturer names of purchased accessories.
Operation Manual:​ Covers purpose and features, main technical parameters, structural overview, electrical system overview, lubrication system, installation and trial run, troubleshooting, maintenance, and safety operating procedures, meeting the needs of use, maintenance, operation, installation, and adjustment. The manual is neatly and professionally bound.
Manual Illustrations:​ Include general assembly drawings, simplified diagrams of main components, electrical schematic diagrams, electrical interconnection diagrams, wiring diagrams (main unit, electrical cabinet, operation panel), lubrication system diagrams, and main cylinder component drawings.
Professional Technical Training​
Training Timing:​ Conducted in conjunction with the installation, commissioning, and trial production of the hydraulic CNC hammer, adopting a "learning by doing" approach to enhance training effectiveness.
Training Instructors:​ Led by on-site equipment engineers and electrical engineers with extensive practical experience and technical guidance expertise.
Training Content:​ Working principles of CNC fully hydraulic die forging hammers, operation methods, daily maintenance and periodic servicing, common fault analysis and handling, wear parts replacement methods, and mold installation and fixing techniques.
High-Standard After-Sales Guarantee​
In accordance with the spirit of Document [1995] No. 1 of the Ministry of Machinery Industry, adhering to the principle of "serving users, taking responsibility for users, and satisfying users," AYANK FORGING (a professional domestic electro-hydraulic hammer manufacturer) provides the following quality guarantees for its hydraulic CNC hammers:
Factory Inspection:​ CNC hammer products meet high-quality and reliable standards, with early-stage faults eliminated in the factory to ensure stable operation upon delivery.
Response Mechanism:​ In case of quality issues during CNC hammer use, a response or service personnel will be provided within 48 hours of user notification. Service personnel will not leave the site until the fault is resolved.
Warranty Commitment:​ During the warranty period, if a quality issue is confirmed and cannot be resolved by service personnel within 10 days of arrival, compensation of 30 RMB per hour (calculated as 8 hours per day) will be provided from the 11th day. If the issue remains unresolved after an additional two weeks of repair, the defective product will be replaced or refunded.
Specialized Control:​ For heavy-duty and specialized machine tools, a strict user supervision and factory acceptance system is implemented to ensure the product meets user requirements.
Spare Parts Assurance:​ Guaranteed provision of maintenance spare parts and repair services as requested by users, ensuring timely spare parts supply without affecting production.