AYANK FORGING has implemented intelligent upgrades in automated mold lubrication and cooling equipment. It can achieve data linkage with forging equipment, automatically spray release agent in sync with the forging cycle, and allows adjustments to spray volume, spray time, atomization effect, spray position, and cycle time. The equipment is easy to install, convenient to use, safe, and efficient.
Impact of Traditional Spraying Methods on the Forging Industry
Currently, most forging production relies on manual operation of simple spraying devices to apply release agent. Workers in the high-temperature, high-pressure forging environment are susceptible to mechanical injuries, burns, scalds, heat radiation, as well as hazards from fumes, dust, and noise. There have also been cases of explosions involving pressure vessels storing release agent in simple spraying equipment due to their proximity to heat sources.
Impact of Automated Lubrication and Cooling Equipment on the Forging Industry
Automated mold lubrication and cooling equipment can reduce or eliminate manual operation links, decreasing worker workload. It minimizes the need for workers to approach forging equipment and hot forgings, avoiding areas with fumes and potential splash zones from the workpiece surface, thereby protecting workers from accidental injuries during operation. AYANK FORGING's newly developed release agent spraying equipment—the automated mold lubrication and cooling system—has fully considered safety performance. It features structural upgrades to avoid safety risks and incorporates intelligent enhancements. It can achieve data linkage with forging equipment, automatically spray release agent in sync with the forging cycle, and allows adjustments to spray volume, spray time, atomization effect, spray position, and cycle time. The equipment is easy to install, convenient to use, safe, and efficient.
AYANK FORGING Automated Mold Lubrication and Cooling Equipment
The automated mold lubrication and cooling equipment developed and produced by AYANK FORGING adopts a split structure, consisting of three main parts: the workstation, the controller, and the fixed/retractable spray head.
Workstation Function:
Controller:
Fixed/Retractable Spray Head:
Fixed Spray Head
Retractable Spray Head
AYANK FORGING's automated mold lubrication and cooling equipment utilizes intelligent control. The data control system is integrated via aviation connectors for plug-and-play connection with forging equipment, enabling data coordination with the workstation. It automatically sprays release agent in sync with the forging cycle, improving forging efficiency.
The equipment also features a one-click cleaning function, allowing the spray pipeline to be cleaned after work, preventing release agent sedimentation and clogging in the spray tubes, thereby extending the equipment's service life.
About AYANK FORGING
AYANK FORGING is an innovative technology company focused on forging equipment design, forging production line modification, design and installation of automated precision forging production lines, and forging technology consulting. The company integrates R&D, design, service, and installation/commissioning, providing the following forging-related services: forging process design, technical support and services, design of automated forging production lines (including layout and process design), production and installation/commissioning of equipment for automated forging lines, forging equipment and various auxiliary equipment required for automated production lines, and modification of automated equipment and production lines. Its services cover multiple industry sectors including automotive parts, petroleum, aviation, aerospace, rigging and tools, and power hardware.
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