AYANK FORGING is one of China's top three forging equipment manufacturers, covering an area of over 400 acres with a production workshop spanning 60,000 square meters. We possess more than 300 sets of various processing, manufacturing, and testing equipment, and employ over 400 staff members. The company has established a complete in-house production system, offering end-to-end capabilities in forging equipment—from design, processing, and assembly to trial runs and quality inspection.
With a team of 120 R&D professionals, we hold over 60 national patents in China and have established close industry-university-research partnerships with numerous domestic research institutes. We have repeatedly achieved "firsts in China," progressing from surpassing Russian technology to matching German technology, leading the innovation and development of forging equipment technology in China.
Additionally, we have a dedicated installation, after-sales, and maintenance service team of 60 members, enabling us to respond swiftly to your needs.
Die Forging Hammers: C92KA series CNC fully hydraulic die forging hammers, C86YA series fully hydraulic die forging hammers, J58KA series electric screw presses, J58ZKA series direct-drive electric screw presses, Y16A series multi-directional die forging hydraulic presses, hot die forging presses, etc.
Open-Die Forging Hammers: C66YA series fully hydraulic open-die forging hammers (double-frame), C61YA series fully hydraulic open-die forging hammers (single-frame), C41A series pneumatic hammers, Y13A series open-die forging hydraulic presses, etc.
Various Forging Auxiliary Equipment: Roll forging machines, forging manipulators, die handling equipment, heating furnaces, automatic graphite lubricant spraying devices, etc.
|
Our Pre-sales Technical Support: 1.Forging Solution Design 2.Process Simulation Analysis 3.Mold Design and Manufacturing 4.Equipment Selection Recommendation 5.Production Line Layout 6.Project Budget Evaluation |
Our After-sales Technical Support:
1.Equipment Inspection and Maintenance 2.Equipment Overhaul/Retrofitting 3.Rapid Supply of Spare Parts 4.Equipment Relocation and Commissioning 5.Remote Equipment Operation and Maintenance 6.Used Equipment Evaluation |
Electro-hydraulic hammers: Main valves, actuator valves, etc.
CNC hammers: Hammer rods, fill valves, solenoid valves, main valve spools and sleeves.
Electric screw presses: Large gears, pinion gears, bronze nuts, screws, motors, brakes.
Total value of regularly stocked spare parts: RMB 100 million.
Retrofitting Scope: Utilizing the core technology of CNC hammers, retrofitting original steam-air hammers or original open-die hydraulic forging hammers for CNC transformation.
The retrofitting design follows the principle of "large hammerhead, low oil speed, short stroke, and high frequency," combined with the unique characteristics of old hammers (large stroke, small guide rail spacing, small planar dimensions of the head connection plate). The design features are as follows:
Oil Tank Design:
For retrofitting 1-ton and 2-ton old hammers, an integrated large oil tank is installed on top, and a large connection plate is replaced for connection.
For retrofitting old hammers of 3 tons and above, a main and auxiliary oil tank setup is adopted. The main oil tank is installed on top of the original connection plate, and landing frame supports on both sides of the machine body hold two auxiliary oil tanks. A flexible connection structure is used between the main and auxiliary oil tanks.
Guide Rails and Hammerhead Retrofitting:
Replace with a new hammerhead featuring an "X"-shaped guide rail structure, and simultaneously replace the machine body guide rails to enhance anti-eccentric load capacity and forging precision.
Stroke Optimization:
An upper die seat is installed on the upper hammerhead to reduce the stroke and protect the dovetail of the hammerhead.
Ejection Device Adaptation:
Depending on user requirements, decide whether to replace the new die seat and configure an ejection hydraulic station.
Safety Protection Upgrade:
Additional hammerhead safety supports are installed, and the safety supports are interlocked with the striking valve to enhance operator safety protection.
After retrofitting, the equipment basically meets all performance indicators of a complete CNC hammer. It completely overcomes the original drawbacks of the old hammers (low precision, low efficiency, high operation and maintenance costs, significant safety hazards, etc.), significantly improves product quality, and helps users achieve intelligent and precision upgrades of equipment at a relatively low cost.
Contact us! If you're looking to expand, upgrade, or maintain your equipment, please share your forging drawings or specific requirements. We will recommend suitable equipment for you, provide a forging solution tailored to your specifications, and offer a project budget!
Receive the news that you are interested in.
