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CNC Forging Hammer Production Line For Steel Ball

CNC Forging Hammer Production Line For Steel Ball

The CNC Forging Hammer Production Line For Steel Ball is an automated solution specialized in the high-efficiency forming of large-diameter steel balls (Φ100mm-Φ200mm). The production line integrates a medium-frequency induction furnace, billet shearing machine, industrial robot, CNC forging hammer, and rolling mill. It adopts the innovative "forging-rolling combined process," achieving fully automated production from bar heating → precision shearing → robotic feeding → pre-forging (upsetting) with the CNC hammer → precision rolling with the mill → heat treatment. This enables the large-scale production of high-hardness, wear-resistant steel balls. The process optimizes equipment, production, and labor costs, making it particularly suitable for high-volume demand scenarios.

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Product Features

Innovative Combined Process The "forging-rolling" combined solution balances forming precision with cost-effectiveness: the CNC hammer performs pre-forging (upsetting), while the rolling mill completes the precision finishing of the spherical shape, avoiding the limitations of a single process. Full Process Automation Robots synchronize all equipment units, enabling seamless operation from feeding and transfer to forming, reducing manual intervention, and enhancing production stability and safety. Precise Shape and Property Control The CNC forging hammer accurately controls the shape of the pre-forged billet, laying the foundation for rolling. Precision rolling by the mill ensures the roundness and surface quality of the steel balls. The heat treatment process guarantees the product's hardness and wear resistance meet standards. Excellent Return on Investment Designed specifically for the mass production of Φ100mm-200mm steel balls, it reduces unit costs through automation and process optimization, achieving a rapid return on investment. Flexible Adaptation Capability The line can theoretically be expanded to produce steel balls of various diameters. The current configuration is optimized for mainstream large-diameter specifications, balancing efficiency and investment requirements.