C92KA Series CNC Die-Forging Hammer and Automated Production Line

Introduction to the CNC Die-Forging Hammer:

The CNC die-forging hammer, also known as a program-controlled hammer, plays a vital role in the forging industry. It represents one of the world's most precise die-forging equipment types. This hammer is a forging device where both the blow energy and the forging sequence can be digitally controlled. It is suitable for high-volume production of various precision die-forged components for industries such as automotive, motorcycle, engineering machinery, hydraulic fittings, hardware tools, architectural hardware, daily-use hardware, medical devices, kitchen and bathroom hardware, agricultural tools, and cutting tools. Furthermore, it is widely used in the aerospace industry for high-density, specially-shaped parts and serves as the core equipment in automated precision forging production lines.

Basic Principle of the C92KA CNC Full-Hydraulic Die-Forging Hammer:

The fundamental operating principle of the C92KA CNC full-hydraulic die-forging hammer is as follows: It utilizes a motor-pump-accumulator drive system. The lower chamber of the cylinder is constantly connected to the accumulator, maintaining a constant pressure. The control system manages the upper chamber independently. When the upper chamber intake valve (also called the strike valve) opens, high-pressure oil from three sources—the pump, the accumulator, and oil diverted from the lower chamber via a differential circuit—enters the upper chamber. This action accelerates the ram downward for the forging stroke. Once the upper chamber pressure is released, the ram immediately and quickly retracts. Precise control over the strike energy is achieved by managing the duration for which the strike valve remains closed.

Features of the C92KA CNC Full-Hydraulic Die-Forging Hammer:

1、High forging precision and superior surface finish.
2、Strike energy can be accumulated; if one blow is insufficient, multiple blows can be delivered. A smaller hammer can handle larger tasks.
3、Wide applicability. It can forge thin-walled parts, complex-shaped parts difficult to fill the die cavity, parts with thin ribs, and parts requiring strict height tolerances.
4、High die longevity.
5、Fast blow frequency and high production efficiency.
6、Robust machine body rigidity and strong resistance to off-center loads, suitable for multi-cavity forging.
7、The hammer rod uses a flexible, thin-rod structure, eliminating over-constraint and die-locking issues.
8、Capable of forging at "lower temperatures," resulting in high surface finish and stable chemical properties of the forged part.
9、Blow energy can be precisely controlled via programming, ensuring good repeatability and stable forging quality.
10、Both the forging steps and the energy for each step can be programmed and controlled.
11、High material utilization rate for forged pieces.
12、Reduces the skill level required from hammer operators.
13、Can be integrated with forging robots to form automated production lines.

CNC Die-Forging Hammer Automated Production Line:

AYANK FORGING can provide hot forging automated production line solutions centered around the CNC full-hydraulic die-forging hammer. The offered products include:

• Bus Control System:​ Integrates and controls the components of the forging line, including heating furnaces, forging rolls, the main press, trimming presses, precision adjustment machines, and transfer carts. The system features fully automatic, semi-automatic, and manual functions to suit various operational needs and complies with international safety standards.
• Process Line Integration:​ Plans the equipment configuration and layout between machines based on the entire production line's process flow to ensure smooth and coordinated automatic operation.
• Robots, Manipulators, Transfer Carts:​ These form the automated system for loading/unloading workpieces and handling logistics. Imported robots can also be fully utilized for these tasks.
• Spray Lubrication System:​ Offers a choice of domestic or imported spray lubrication devices mounted on manipulators to achieve descaling, mold cooling, and lubrication. This solution offers a high cost-performance ratio compared to multi-joint robots, though imported robots can be provided per customer requirements.

Why More Forging Customers Choose AYANK FORGING?

1、Established in 1956.
2、Recognized as a National High-Tech Enterprise and National Eco-original Product Protection Enterprise in China.
3、Drafting unit for three Chinese National Standards related to electro-hydraulic hammers, CNC hammers, and air hammers.
4、Holds numerous invention patents.
5、Certified under Quality, Environment, and Occupational Health and Safety management systems (Triple System Certification), with product CE marking.
6、Products exported to over 80 countries and regions, including the USA, Japan, Germany, Russia, Turkey, and India.

AYANK FORGING Company Profile:

Adhering to the business philosophy that "product quality is our lifeblood, and customer supremacy is our backbone," AYANK FORGING has been a leading force in the forging equipment field for years. It is a drafting unit for Chinese forging hammer national standards, integrating design, R&D, manufacturing, and production. AYANK FORGING can produce and customize air hammers, CNC hammers, electro-hydraulic hammers, briquetting presses, riveting machines, and other forging equipment. The company provides comprehensive services, including forging solution planning, equipment selection, and process design, leveraging decades of experience in hammer manufacturing to offer customers scientific and optimal solutions.