What is a Rapid Open Die Forging Hydraulic Press?

High precision, high frequency, intelligent linkage, safety and stability, adaptable to the open-die forging process requirements for medium-to-large forgings across multiple industries, representing core equipment for high-end open-die forging.

• Combines High Speed with High Precision: Compared with traditional open-die forging equipment, it offers faster forging frequency and higher forging precision, balancing efficiency and quality.
• Strong Intelligent Linkage Capability: Enables 1+1 linkage between the press and manipulator, supports online control and real-time monitoring, with a level of automation far exceeding traditional equipment.
• Excellent Safety and Stability: Equipped with a multi-stage pressure relief system and comprehensive safety detection devices, featuring strong rigidity, resistance to eccentric loading, and stable, vibration-free operation.
• High Operational Convenience: Supports remote indoor control and human-machine interactive operation, with low labor intensity, allowing single-operator coordinated linkage control throughout the entire process.

• Control Configuration: Utilizes human-machine interface (HMI) for input and display, PLC control, and a two-level control system comprising PLC and computer. Equipped with a user-friendly single-operator human-machine interactive system and a fault diagnosis system.
• Control Functions: Enables 1+1 linkage between the forging hydraulic press and manipulator. Includes manual adjustment, manual operation, and semi-automatic operation selection buttons, capable of executing all required press actions such as idle stroke, working stroke, return stroke, and ejection.
• Operation Method: Simple and effortless operation. Through the control joystick switch, various forging process actions such as downward, upward, forging, pressure holding, and ejection can be easily performed. Supports remote indoor operation, providing a better working environment.
• Monitoring Function: Equipped with multi-directional real-time monitoring, capable of providing operators with multi-level, real-time technical information on production processes and equipment status.

• System Configuration: Adopts a two-way cartridge valve integrated control system, with a two-stage control method for oil inlet and outlet.
• Pressure Relief Advantage: The main cylinder and system pipeline unloading employ a three-stage hydraulic-electrical combined high-speed unloading method, with an unloading time of only 0.3 seconds.
• Operation Effect: The hydraulic press operates quickly, smoothly, and without vibration, ensuring forging precision and equipment stability.

Utilizes a T-slot hanging method, allowing for quick replacement of upper anvil blocks of different specifications. Equipped with a worktable moving device and anvil transverse moving device, significantly improving production line efficiency.

• Pressure Relief Configuration: Continues the two-way cartridge valve integrated control, with two-stage control for oil inlet and outlet, and three-stage high-speed unloading for the main cylinder and pipelines.
• Fluid Replenishment System: Employs a zero-pressure replenishment method with a large replenishment tank and a large filling valve built into the oil tank, enabling fast and sufficient fluid replenishment safely without leakage.
• Core Role: Significantly enhances the overall stability of the equipment and extends its service life.

• Detection Devices: Equipped with oil temperature, liquid level, and cooling detection alarm devices, as well as hydraulic system pressure detection devices.
• Protection Functions: Provides integrated motor protection, loss of pressure protection, oil filter blockage alarm, liquid level alarm, oil temperature alarm, and automatic cooling. Simultaneously monitors and records system voltage and current automatically, ensuring comprehensive protection for both the equipment and operators.