The CNC forging manipulator is an indispensable large-scale auxiliary equipment in forging. Ultra-large forgings are an important foundation and key bottleneck of the global major equipment manufacturing industry, having a significant impact on each country's economic development and national defense construction. However, if overhead cranes are used for forging large forgings, it will seriously affect the forging time of the forgings, increase the number of times the forgings need to be reheated, and increase material waste.
Exactly based on this forging difficulty, the AYANK technical team overcame difficulties and developed the T31DYB series CNC forging manipulator and the T31 series forging manipulator.
The forging Manipulator is an indispensable large-scale forging auxiliary equipment in the forging workshop for forging red-hot billets. It has wheels at its bottom, can travel along fixed rails, and is equipped with a cab on the machine, which is operated by a dedicated operator. Its front end extends two huge pincer-like clamping arms, equivalent to mechanical hands.
When the red-hot large forging billet is taken out from the circular heating furnace, it uses hydraulic power to clamp the forging tightly with tongs, and flexibly moves forward, backward, clamps, releases, or turns over according to the operator's intention. Cooperating with a full hydraulic open-type forging hammer or a hydraulic press, it hammers and forges the forging blank into the required shape and size.
As one of the main means of metal processing, forging occupies a pivotal position in the national economy and is an indispensable main processing technology in the equipment manufacturing industry.
Traditionally, overhead cranes are needed to hoist the rough blanks, then turn them over and move them, which is inefficient and risky.
The forging Manipulator can freely turn over and move, and has an operation room, keeping personnel far away from the rough blank, making it safer and greatly improving forging efficiency.
The forging Manipulator can control the forging angle more precisely, allowing the forging hydraulic hammer to forge onto the workpiece more evenly. It avoids the problem of uneven force distribution in traditional overhead crane hoisting.
The forging can be adjusted at any time. By adjusting the position of the forging more flexibly, it can provide the density and mechanical properties of the forging.
The forged parts have higher precision. The mechanized positioning accuracy is higher than traditional positioning accuracy, resulting in good consistency of forgings and reduced machining allowance.
Reduce labor intensity: Traditional large forgings require multiple workers to cooperate in operation. The forgings are high temperature, heavy, and very dangerous. With the application of the forging manipulator, only one operator is needed to operate in the cab, which is easier.
Reduce danger: The forging operator stays away from the dangerous operations of high-temperature forgings and the hammering area of the hydraulic hammer.
Reduce skill threshold: The technical requirements for forging operators are lowered. After training on the forging manipulator, they can start work, which is more flexible.
Reduce waste and save costs: The forging Manipulator can improve forging efficiency, reduce the number of heating times, and significantly reduce metal oxidation burning loss.
Reduce mold and machining tools: After the accuracy is improved, the amount of machining is reduced, thus saving cutting processing time and tool costs.
Improve yield rate: The precise operation, clamping and positioning of the forging Manipulator reduce the rejection rate of forgings.
CNC forging Manipulator can be equipped with a numerical control system to form a fully automatic forging production line with the forging hydraulic press.
Data collection and process optimization: The CNC forging Manipulator can record data such as clamping force, rotation angle, motion trajectory, etc., providing a basis for process improvement.
Flexible production: By changing the jaws, it can adapt to various forgings such as shafts, discs, rings, etc., improving equipment utilization.
Our T31DYB series CNC forging Manipulator and T31 series forging Manipulator adopt full hydraulic and mechanical-hydraulic hybrid transmission, designed specifically for shaft forgings and large billets. Used together with free forging hammers or free forging presses, they can maximize the above advantages and are indispensable core auxiliary equipment in modern forging workshops.
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