The world's leading forging equipment manufacturer, 70 years of forging equipment professional production history, set design, manufacturing, installation, maintenance, automation upgrade in one, products exported to Germany, Japan, Turkey, India and other 98 countries and regions, is China forging equipment and automation level among the world's leading core representatives.
Industry Standard Setting:
Quality Certification:
R & D and testing strength: it has provincial R & D center, national forging hammer research institute, physical and chemical laboratory, professional quality inspection personnel and three-level nondestructive testing qualified personnel to ensure leading technology and quality.
2.1.1 CNC Hammer (C92KA 16-625kJ Series)
Application scenarios: Widely suitable for automobile, motorcycle, engineering machinery, hydraulic pipe fittings, hardware tools, construction hardware, daily hardware, medical equipment, kitchen hardware, agricultural tools, tools and other industries, High volume precision die forging , processing aerospace industry high-density special-shaped parts, high-precision thin-walled forgings, is the core of automatic precision forging production line forging equipment.
Technical and Capacity Strength:
Product Features:
Core Advantages:
High forging precision (±0.2mm dimensional error, ±0.3g weight error, excellent surface finish).
High productivity (millisecond-level control, ±1.5% energy repeatability, high striking frequency).
Comprehensive performance stability: the technology adopts closed oil tank structure and two-stage oil filtration system; the function strengthens the anti-pollutant ability of the hydraulic system and improves the operation stability of the equipment; the value realizes long equipment life and low maintenance cost, and is suitable for long-term continuous production.
Energy saving and environmental protection: technology relies on "mass" imported accumulator single energy storage; function can provide multiple high-energy strike power source to ensure the stability of hydraulic system; value to achieve efficient green production, in line with environmental protection and energy saving requirements.
Digital intelligent enabling: technology equipped with "intelligent control" electrical control system; functions with automatic energy adjustment, forging process optimization, multi-station signaling, global remote control and fault diagnosis and other automatic functions; value to achieve full-process programmed control, can record different forging processes and energy, easy and efficient operation.
Multiple safety guarantee: the technology is equipped with multiple protection such as safety lower seal, cylinder top buffer, high and low pressure cavity safety valve, safety support interlock system, etc.; the function realizes hydraulic resistance throttle buffer and flexible limit through the buffer cylinder above the hammer rod; the oil blocking technology of the lower seal flap can automatically cut off the external connection when the hammer rod breaks; the value comprehensively guarantees the operation safety of the user equipment.
2.1.2 Fully Hydraulic Die Forging Hammer (C86YA 25-630kJ Series)
Product Overview:
Core Advantages:
2.2.1 Hydraulic Hammer (C66YA 35-910kJ Series)
Applications:
Technical strength: successively launched C66Y-630kJ, C66Y-875kJ, C66Y-910kJ free forging electro-hydraulic hammer, continue to lead the world's largest tonnage similar open die forging equipment, concentrated on the core field of top manufacturing capabilities.
Core advantages (technology-function-value)·chassis stability: technology adopts large anvil (1:20 hammer head anvil ratio), special design of base and fuselage connection part; function realizes chassis stability, excellent fuselage rigidity, reduces jitter, reduces ineffective energy impact and fuselage loss, prevents anvil body fatigue fracture after long-term operation; value concentrates energy on forgings, high energy efficiency utilization rate, and prolongs service life of forging equipment.
Long service life of hammer rod: technical equipment adjustable pull lever (suitable for different workpiece forging) and double X shape guide rail (strong anti-bias load ability); function can be adjusted according to forging to ensure the rigidity of the fuselage, double X guide rail provides long anti-bias arm, so that all the bias force is borne by the hammer guide rail; value significantly reduce the hammer rod bias force, prolong the hammer rod service life.
High production efficiency: the technology adopts servo differential slide valve, cone valve composite structure (national invention patent ZL200810119517.7), through hydraulic control reset, through the flow of 10000L/min; function response speed is extremely fast, can achieve full energy continuous strike more than 50 hammer; value greatly improve production efficiency, shorten production cycle, create higher economic benefits for enterprises.
Stable striking energy: technical configuration of large-capacity accumulator; function to provide sufficient and stable striking energy and frequency for the equipment, effectively eliminate the striking weakness caused by hydraulic oil heating, no need for long-term motor load, reduce the problem of hydraulic oil heating caused by gas heating; reduce the value of motor energy consumption, high energy repetition accuracy, ensure stable and efficient operation of the equipment, reduce safety risks.
Easy operation: Technology cylinder valve integrated pipeless linkage with servo hydraulic control valve with exclusive pilot control (Patent No. ZL201020273919.5), vertical installation of the executive valve; fast response speed, sensitive control, no need to change the stroke can achieve light hit, heavy hit, slow rise, slow drop and rapid hammer recovery and other complex actions, no hydraulic clamping and partial wear phenomenon; value easy to control, greatly reduce the labor intensity of operators, equipment continuous stable operation, less maintenance requirements.
A number of safety protection: technology equipped with special buffer device, hammer rod lower seal, hydraulic station and hydraulic pipeline protection; function through the hammer rod upper buffer cylinder to achieve hydraulic resistance throttle buffer and flexible limit, lower seal flap oil blocking technology can automatically cut off the external connection when the hammer rod breaks, overhead hydraulic station reduces the pipeline connection between the oil pump and the valve block; value to avoid hammer rod fracture, oil pump leakage caused by leakage of hydraulic oil, prevent environmental pollution and fire hazards, all-round guarantee production safety.
2.2.2 Rapid Open-Die Forging Hydraulic Press (Y13A 800-16,000 Ton Series)
AYANK FORGING rapid open forging hydraulic press adopts advanced control system and detection device, can realize automatic, semi-automatic, manual, linkage and other different operation modes, conversion is convenient, easy to operate, auxiliary devices complete; can realize upsetting, drawing, punching, ring expansion, torsion, bending, staggered, chopping and other free forging processes. Compared with the traditional free forging equipment, it has the advantages of fast forging frequency, high production efficiency, high precision, energy saving and environmental protection, and high degree of automation, which can meet various process requirements.
Core Features: Intelligent control system supports multi-functional interaction and multi-directional real-time monitoring; hydraulic integrated control system realizes fast, stable and vibration-free equipment movement; indoor remote control operation mode simplifies operation process, reduces labor intensity and improves operation safety; convenient and quick mold changing device improves production line efficiency; practical multi-point multi-stage pressure relief system enhances equipment stability; multiple safety detection devices realize all-round protection.
2.2.3 Pneumatic Hammer (C41A 15-2000kg Series)
Applications:
Core advantages: With more than 60 years of continuous production history, it is the drafting unit of C41A series air hammer industry standard, and the product has won the National Quality Silver Award; large industrial models and small iron models are exported to 74 countries and regions such as Germany, the United States, Japan, and the United Kingdom.
2.3.1 Electric Screw Press (J58KA 250-10,000 Ton Series / J58ZK 250-10,000 Ton Series)
Screw press forging machine introduction: Advanced intelligent frequency conversion control system, digital control of strike energy, high forging precision, good repeatability, simple and reliable structure, easy maintenance, low forging noise, dual attributes of hammer and press, green environmental protection and strong process adaptability, unique advantages in the field of forging aluminum alloy, forging copper and other non-ferrous metals.
Core features: a variety of body forms can be customized to meet different production needs; excellent body rigidity and strength, high precision and control transmission stability; flywheel friction overload protection design, safe and reliable; advanced intelligent control system to support remote maintenance, online detection, OEE data statistics and maintenance reminders; optional intelligent module, rapid mold change, mold spray lubrication, flue gas treatment and other automatic peripheral equipment, strong expandability.
Tonnage range: customized covering 250 tons electric screw press-10000 tons electric screw press, to meet the needs of forging equipment from small precision forgings to large structural parts.
2.3.2 Multi-Directional Forging Equipment (Y16A Series Flexible Multi-Directional Forging Press)
Product introduction: The new generation of intelligent multi-directional forging forming equipment, excellent structural rigidity and orientation, sufficient mold and operating space, fast loading speed, equipped with intelligent detection and control system, can digitally control the action sequence and speed of each direction, realize multi-direction collaborative operation, can directly forge concave-convex holes in all directions of forgings, greatly improve the mechanical properties of materials, with high precision, strong stability, fast forming, high efficiency, excellent mechanical properties of forgings, material saving and other core advantages.
Core Features:
Complexity: according to 9 directions of development and design, can be shaped forgings once or in turn from multiple directions, adapt to complex structural parts processing.
Flexibility: Through servo proportional valve and electronic control PLC, different forming processes can be compiled, action sequence and speed in any direction can be customized, and multi-variety forging production can be adapted.
Rapidity: high flow plunger pump + servo proportional valve + accumulator combination, maximum speed to ensure rapid forging, and forming time is short, die life is doubled than ordinary multi-directional forging.
Precision: the forming cylinder control adopts servo proportional valve + magnetic sensor to accurately control the position of piston rod, realize multi-directional precision forming, and ensure the tolerance of forging.
Stability: high structural rigidity and guidance accuracy, avoid stress concentration and deformation caused by multi-directional partial load, ensure high stability and forging consistency in production process.
Intelligent: The whole forging production line is equipped with KUKA robot for automatic loading and unloading. After forging is formed, the size and quality are accurately detected by vision system. All kinds of data acquisition devices are equipped to ensure the implementation of the whole intelligent production process.
It covers all kinds of forging auxiliary equipment such as forging operation machine, loading and reclaiming machine, wedge iron machine, automatic graphite emulsion spraying equipment, etc. It can be seamlessly matched with the main forging equipment to form a complete production link, effectively improve the forging automation level, production efficiency and operation safety, and adapt to the construction requirements of forging production lines of different scales.
Compatible Equipment:
Upgrade Options:
Compatible Equipment:
Upgrade Options:
Service ability: provide forging technology consulting, automatic production line design, installation, transformation one-stop service, with one-stop production capacity from design, processing, assembly, commissioning to quality inspection; has delivered automatic forging production lines for dozens of domestic and foreign forging enterprises, users cover automobiles, engineering machinery, aerospace, hardware tools, ships, petroleum, wind power and other fields, products exported to Germany, Japan, Turkey, India and dozens of other countries and regions.
Advantages: China is the only enterprise with automatic forging production line in Germany (industrial highland and strict quality market), representing China forging equipment and automatic forging equipment among the world's leading end.
With 70 years of forging equipment experience, AYANK FORGING adheres to the principles of “dedication to expertise, craftsmanship in service, integrity in practice, and value delivery.” The company provides precise, efficient, and rapid services for all forging and auxiliary equipment, including pneumatic hammers, electro-hydraulic hammers, electric screw presses, free forging presses, manipulators, and billet handlers.
Equipment Health Inspection and Maintenance:
Overhaul and Upgrading Services:
Relocation and Reinstallation Services:
Spare Parts Supply:
Used Equipment Services:
Remote Monitoring and Maintenance:
Receive the news that you are interested in.
