AYANK FORGING is committed to the mission of making forging greener, more efficient, and easier. We persistently drive technological innovation and actively respond to the Chinese government's call for promoting large-scale equipment updates. We advance the upgrading and transformation of forging equipment, thereby contributing to the green, environmentally friendly, and intelligent development of the forging industry.
Forging equipment is one of the fundamental industrial equipment types, with a wide range of applications and long service life. Many older machines remain operational in the market. AYANK FORGING has numerous clients whose forging equipment has been in continuous use for decades. We have witnessed the growth of many customers who started with a single air hammer and expanded their businesses, sharing the industry's "golden era" where "the sound of the forging hammer signified prosperity." As environmental awareness strengthens and regulatory requirements become stricter, the demand for equipment upgrades is increasing. AYANK FORGING has consistently offered forging equipment modernization services, and here we highlight our service for converting air hammers into full hydraulic electro-hydraulic hammers.
There is a vast installed base of air hammers, many of which have been in service for too long, with some lying idle. Older air hammers are typically noisy, produce significant oil smoke, and suffer from wear after prolonged frequent use. This wear often leads to enlarged cylinder diameters, frequent fracture of follower ring, severe air leakage, ineffective hammer lifting and striking, excessive clearances in transmission system parts requiring frequent replacement, and even cracks in the frame rendering them inoperable. However, the foundation and anvil block of these machines are often still sound, and sometimes the frame remains in good condition. How can they be better utilized?
The solution is upgrading these old air hammers into electro-hydraulic hammers.
Option 1: Utilize the original air hammer's foundation and anvil system, plus a new frame and electro-hydraulic hammer power pack system.
Option 2: Utilize the original air hammer's foundation, anvil system, and frame, plus an electro-hydraulic hammer power pack system.
After conversion, the electro-hydraulic hammer enables remote electric control of strikes and automatic continuous striking. Using an aviation-style control pendant, the operator can work alongside the manipulator on the same platform. This not only saves labor but also significantly improves collaborative efficiency.
The conversion not only increases striking energy but also enhances overall equipment stability and improves the working environment. Utilizing the existing air hammer foundation saves costs for new foundation construction, and reusing the anvil block section provides cost savings. This helps enterprises achieve cost reduction, efficiency gains, and productivity improvement.
AYANK FORGING has been manufacturing air hammers for over 60 years. Our air hammers have been awarded the National Silver Prize for Quality. Furthermore, we are a drafting unit for the current national standards for electro-hydraulic hammers (Standard Nos. GB/T 25718-2010 "Electro-hydraulic hammer - Types and basic parameters" and GB/T 25719-2010 "Technical conditions for electro-hydraulic hammers"). We strictly adhere to national standard requirements and manufacturing processes to ensure stable equipment performance and high comprehensive cost-effectiveness.
Deeply rooted in the forging industry, AYANK FORGING has accumulated extensive experience by serving our clients and gaining a profound understanding of their needs. We have always emphasized equipment maintenance services, establishing a dedicated team of dozens of professionals. We offer a comprehensive suite of services: forging equipment health inspection and maintenance, major repair and transformation, equipment relocation and installation/commissioning, rapid supply of spare parts, assessment and maintenance of used forging equipment, and remote operation and maintenance. We focus on addressing the pain points and challenges in the forging industry, committed to providing fast, efficient, and worry-free services for forging enterprises. We continuously empower our customers to create a better future together.
