Because forging production is carried out under harsh conditions such as high temperature, dust, noise, and vibration, and labor costs are getting higher and higher, forging has always been an area with high demand for automation. In recent years, with the rapid development of automation equipment, automated production of precision forging has become possible. More and more automated production lines are used in forging production. When customizing an automated forging production line, you need to pay attention to the following points:
1. Determine the needs, including determining the specifications of products to be produced, production processes, finished product quality standards, production efficiency, production costs and other requirements, because all subsequent work is centered around this, and changing requirements may affect the effect of the entire production line. , so it is very important.
2. Choose the appropriate production process according to the needs. The production process is the core of the entire production line and is related to the cost of the entire production line and the final production effect. Reasonably arranging the sequence and connection process of the forging process can improve work efficiency; choose the production process well. After that, the production process plan and layout diagram can be produced, and supporting equipment can be purchased as required.
3. Select suitable main forging equipment. Main forging equipment accounts for a relatively large amount of money in automated production lines. It is necessary to give priority to selecting suitable main forging equipment according to the determined process. When pressure and other parameters are sufficient, energy-saving, environmentally friendly and durable main forgings are preferred. Equipment, existing main forging equipment can be taken into consideration when determining the production process. If the existing main forging equipment is relatively old, it is recommended to choose new high-efficiency main forging equipment.
4. Select matching line assembly equipment, such as feeders, electric furnaces, punches, scale cleaning machines, graphite emulsion spraying equipment, conveyor belts, robots, etc. The amount of this equipment is relatively small, so just choose the appropriate one. Under the premise of automated production needs, manufacturers with good reputations, products that are easy to use, durable and have low failure rates are selected.
5. The focus of the design and construction of an automated forging production line is to reasonably plan the automated forging process and select equipment suitable for automated connections, so as to bring out the synergy of the entire production line, meet the production process design requirements by percentage, and ensure that the product can be sustained and smooth. , efficient production.
Anduan Intelligent focuses on forging automation solutions! We provide forging automation production line design and installation, forging production line transformation, forging technology consulting and other services. We have focused on the forging industry for more than 60 years and serve more than 10,000 forging companies in more than 80 countries and regions. We have a large number of forging process databases to provide you with safe and reliable Forging production technology and cost-effective forging automated production line equipment, we look forward to cooperating with you!
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