The J58KA series electric screw press is a highly adaptable precision forging equipment independently developed by AYANK FORGING, specifically designed for the characteristics of precision forging and tableware manufacturing. This precision forging press combines the functions of various forging machinery, such as die forging hammers and mechanical presses. It features a simple structure, easy adjustment and maintenance, a slide without a fixed bottom dead center (facilitating mold design), and high forging accuracy. It is suitable for processes including precision forging, sizing, coining, stamping, straightening, and leveling .
The J58KA electric screw press is a new type of precision forging machine evolved from the principle of friction presses by optimizing the transmission system—replacing the original friction drive with gear, belt, or direct motor drive. It incorporates the dual attributes of both hammers and presses, characterized by low investment, quick results, and flexible forging production. This explains why electric screw presses have gained popularity in the die forging industry in recent years .
AYANK FORGING, with meticulous effort, fully launches its new series of "key products"—the new generation of intelligent electric screw presses. These feature a more intelligent control system, better stiffness and strength, and improved forging accuracy. Specific advantages are as follows:
Intelligent Module: Capable of online monitoring of equipment parameters such as motor temperature, slide position, slide speed, and actual blow energy, recording operational status. It includes a dedicated early warning parameter setting system and documentation query (e.g., common fault diagnosis and repair instructions, lubrication guides, checklists, after-sales contacts) .
Control System: Utilizes imported ABB frequency converters to control AC asynchronous motors, making them more suitable for precision control applications. These motors offer lower power density, higher energy utilization efficiency, and relatively high energy control accuracy .
Detection and Control System: Employs linear guides to continuously monitor slide position and speed, enabling closed-loop control .
Monolithic Frame + Tie Rods: AYANK FORGING has optimized the frame design for its entire series of electric screw presses. Reinforcements, particularly extended ribs in high-stress areas like the guide rails, significantly enhance vertical and lateral rigidity .
Transmission Structure: AYANK FORGING offers two structural types: one uses frequency converters controlling asynchronous motors, and the other is a direct-drive screw press. The latter, by eliminating the gear transmission system, achieves higher efficiency and better accuracy in blow energy .
The J58KA electric screw press, characterized by a relatively short forging stroke, stable output energy, and high repeatability, is suitable for pre-forging, precision forging, and cold/hot sizing processes involving steel, aluminum, and other alloys . It is applicable for forging various die forgings, such as turbine blades and special bolts in the aerospace industry; engine valves, differential gears, connecting rods, and claw poles in the automotive industry; and surgical forceps in the medical industry . As technological advancements increase the precision requirements for die forgings across sectors, the electric screw press is an ideal equipment for producing precision die forgings compared to traditional forging equipment .
AYANK FORGING has over 60 years of experience specializing in various hot forging equipment . It is a drafting unit for multiple national standards on forging hammers in China. The AYANK FORGING Enterprise Technology Center is recognized as an Henan Provincial R&D Center for CNC Forging Equipment and a Postdoctoral Research Base .
Advanced Technical Design: Incorporates German electric screw press technology, ensuring a high starting point and superior quality.
Strong R&D Capabilities: A technical R&D team of over 20 people dedicated to electric screw presses, consisting of elite technicians with over a decade of experience in hot forging equipment design.
Customer Focus: Adhering to the corporate mission of "making forging greener, more efficient, and easier," AYANK FORGING considers technological innovation fundamental to its development, continuously advancing product innovation and upgrading, upholding craftsmanship, and refining skills to meet customer needs while building a national brand based on quality .
AYANK FORGING adheres to the business philosophy that "product quality is our lifeblood, and customer supremacy is our backbone." With over six decades of experience in the forging equipment industry, AYANK FORGING is a designated drafting unit for China's national standards on forging hammers . The company integrates design, R&D, manufacturing, and production into its operations . Entrusted by the Chinese government, it has participated in formulating national standards for equipment such as air hammers, CNC hammers, electro-hydraulic hammers, baling presses, and riveting machines . AYANK FORGING provides comprehensive one-stop services, including forging solution planning, equipment selection, and forging process design . Leveraging over 60 years of experience, the company offers scientific and tailored solution selection for its forging customers worldwide .
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