C61YA Series Full-Hydraulic Open-Die Forging Hammer: An Innovative and Efficient Solution for Modern Forging Processes
2025-10-20
C61YA Series Full-Hydraulic Open-Die Forging Hammer: Innovative and Efficient Solution for Modern Forging ProcessesAbstractThe C61YA series full-hydraulic Open-Die forging hammer (30-280kJ) adopts full-hydraulic drive technology, featuring fast striking speed, flexible control, and high reliability. It is particularly suitable for open-die forging processes of medium-to-large components and high-temperature alloys. As a core product of ayank Forging, its innovative design meets the modern forging industry's demands for efficiency, sustainability, and intelligent manufacturing.
I. Technical Features and Innovative Advantages
1. Full-Hydraulic Drive System
Wide Energy Range: Striking energy covers 30-280kJ, supporting continuous rapid strikes with over 30% higher efficiency compared to traditional equipment.
Precision Control: The hammer head can hover at any position, enabling precise control of forging deformation accuracy.
2. Intelligent Control System
Digital Operation: Equipped with a CNC system for digital setting of striking energy and frequency parameters.
Smart Monitoring: Optional OEE data acquisition module for real-time monitoring of equipment operational status.
3. Eco-Friendly and Energy-Saving Design
Reduced Energy Consumption: Hydraulic system uses variable pump units, reducing energy consumption by 40% compared to friction presses.
Environmental Compliance: Low-noise, vibration-free anvil design meets environmental production requirements.
II. Typical Application Scenarios
1. Medium-to-Large Open-Die Forgings
Versatile Processing: Suitable for processes such as drawing, upsetting, and punching of shaft-, disk-, and ring-type components.
Key Applications: Typical applications include forming high-temperature alloy components like wind power spindles and marine crankshafts.
2. High-Temperature Alloy Forging
Challenging Materials: Capable of processing difficult-to-deform materials like titanium alloys and nickel-based alloys due to high striking energy and excellent controllability.
Industry Adoption: Widely used in aerospace and energy equipment fields.
III. Technical Specifications
Parameter
Specification
Striking Energy Range
30-280 kJ
Drive System
Full-Hydraulic
Control System
CNC
Noise Level
<85 dB
Energy Saving
40% vs traditional presses
IV. Industry Applications
✅ Heavy Machinery: Forging of large shafts and discs
✅ Energy Equipment: Manufacturing of wind power components
✅ Aerospace: Processing of high-temperature alloys
✅ Marine Engineering: Production of crankshafts and large forgings
